Services

Passionate about Excellence 

50 Years Of
Experience
State Of The Art Technology
Skilled & Experienced Professionals
24/7 Operational Capacity

Our Services

Malben Engineering produces metal pressings primarily for the automotive sector and offers a vertically
integrated service starting with tool manufacturing, component production/assembly and surface finishing.

Pressing

Malben Engineering produces metal pressings primarily for the automotive sector and offers a vertically integrated service starting with tool manufacturing, component production/assembly and surface finishing.

  • Total of 152 items for OEM market Chassis components, Under cover, Body & Trim components
  • Process 1800 MT/month

Pressing Technologies implemented.

Malben Engineering produces metal pressings primarily for the automotive sector and offers a vertically integrated
service starting with tool manufacturing, component production/assembly and surface finishing.

TROG Tool

First SA supplier with introduction innovation technology with TROG Tool

  • Hybrid between Transfer and PROGressive Operation
  • Improves material Yield% due to ability to nest the blanks
  • Incorporates additional movement where the blank is moved outboard where transfer finger will pick-up blank.
  • Allows for more space in tooling stages

Welding

Malben Engineering produces metal pressings primarily for the automotive sector and offers a vertically integrated service starting with tool manufacturing, component production/assembly and surface finishing.

  • Robotic MIG Welding
  • Resistance
  • Pedestal

  • Extensive experience in high level HLSA weld Assemblies

Welding Technologies implemented.

Malben Engineering produces metal pressings primarily for the automotive sector and offers a vertically integrated
service starting with tool manufacturing, component production/assembly and surface finishing.

AVP (Advance Variable Pulse)

AVP (Advance Variable Pulse) Technology in MIG welding

  • Major advantage is that we can weld where a gap condition exists between the mating parts.
  • This made the current design for the Reinf. Back Panel, which uses HT steel tube welded to sheet metal, feasible.
  • Uses amperage pulsing during welding to prevent instability of the welding arc between wire and metal surface.
  • Additional advantage is reduced amount of weld spatter.

Coating

Malben Engineering produces metal pressings primarily for the automotive sector and offers a vertically integrated service starting with tool manufacturing, component production/assembly and surface finishing.

  • E-coating

  • Zinc Electro Plating

  • Powder Coating

CNC machining

Our CNC milling and wire-cutting work centers make use of the most advanced technology in CNC machining to-date.

  • Our highly skilled design team is equipped with state-of-the-art modelling systems such as Catia and EdgeCAM.
  • These industry leading programming technologies enable us to design and manufacture complex tooling that is used in our press shop production environment.

Measuring Capabilities

Advanced Measuring
  • Checking Fixtures are designed to measure L3 & L4 variable data.
  • Bluetooth Quality Control

  • Variable data is linked to live SPC (Statistical Process Control) monitoring.

  • Daily meeting to review and action the SPC outcome

Metrology
  • Blue Light Scanner AS1 2.5 meter
  • Blue Light Scanner AS1 3 meter
  • Romer Arm Capability
  • CMM Measuring Capabilities
  • Experienced Metrology Team

Production Management

  • Live production updates
  • Target v/s Actual
  • SPM & JPH
  • Downtime monitoring
  • OEE
  • All tracked and monitored in UpTime system